Formulated Polymers Limited

FORMULATE YOUR SUCCESS
WITH
FORMULATED POLYMERS

products

Polyamide - 6	PPS
Polyamide - 66	ABS
Polyamide - 46	SAN
Polyamide - 12	PP
Modified PPE m-PPO	POM
STARFLAM^®Flame Retardants

News & Events : FPL is participating in ELECRAMA - 2012 at Bombay Exhibition Centre, Mumbai India. Meet us at Stall H8C12 from 18-22 January 2012.

FORMPOLY^® Polypropylene (PP) Grades

Over the years, FPL has established 400 grades in 10 engineering polymers mostly specialising in niche compounds. FPL has approvals from various OEMs serving large sectors of industries with product reach internationally.

FPL facilities are certifed to ISO 9001; ISO/TS 16949 and ISO 14001 quality systems. FPL combining a strong technology base with application expertise, design and manufacture Engineering Plastic from relatively inexpensive compounds to sophisticated high end engineering plastic compounds.

GRADE

DESCRIPTION

CHARACTERISTICS

APPLICATIONS

Unfilled Grades
PP3UV	UV stabilised homo polymer		Meets outdoor application. Tested for 7 years exposure – no flaking ( SAE J 1963); high modulus	Automotive outdoor applications like Instrument cluster housing, etc., Irrigation Dripper parts
PP3CUV	UV stabilized copolymer		Meets outdoor applications. Retains impact even after exposure; flexible parts	Automotive outdoor applications like Mud guard , parts where impact is important
Extensions	Prefix	Suffix	Description	Special Characteristics
		HS	Heat stabilised	Heat stabilised for high heat applications
		IM	Impact modified	Enhanced impact strength for load bearing
	S		Special formulation	Customer specific

Glass Fiber Reinforced Grades
GPP10 GPP20 GPP30	10% Glass Fiber 20% Glass Fiber 30% Glass Fiber		Heat stabilised chemically coupled Glass Fiber reinforced grades with excellent mechanical / thermal properties. Offers reduced shrinkage. Shows excellent surface finish. Higher heat performance.	Radiator fans, Shroud, Gears, Head lamp, Washing machine inner parts, Moulded furniture, Air nozzles, Control housings, Chair base, Electrical switch parts
Extensions	Prefix	Suffix	Description	Special Characteristics
		HS	Heat stabilised	Enhanced stabilisation for high heat applications
		HF	High Flow	High MFI for large moulding parts
		T	Toughened	High mechanical properties / impact strength
		IM	Impact modified	High impact strength for load bearing
		UV	UV stabilised	UV stabilized meets automotive outdoor applications
	S		Special formulation	Customer specific

Mineral – Talc Reinforced
TPP10 TPP20 TPP30 TPP40	10% Talc 20% Talc 30% Talc 40% Talc		Heat stabilised treated talc reinforced grades with good mechanical / thermal properties. Good surface finish and stiffness.	Wheel cover, Lamp housings, Instrument clusters, Air intake ducts, Radiator crossover supports, Wheel liners / Brackets, A/C ducts, Air bag door covers, Instruments panels, Switch parts / housing
Extensions	Prefix	Suffix	Description	Special Characteristics
		T	Increased Toughness	Improved impact strength
		EP	Easy paint	Better paint adhesion
		HF	High Flow	High MFI grades for larger moulded parts
		SR	Scratch Resistant	Improved scratch resistance
	S		Special formulation	Customer specific

Mineral - Calcite Reinforced
CPP20 CPP30 CPP40	20% Calcite 30% Calcite 40% Calcite		Moderate to good mechanical, thermal properties with smooth surface finish for warp free moulding. Higher impact strength	Control Housings, Speedometer Housings, Furniture’s, Vacuum cleaner parts, Dummy basket ball boards, Water purifier parts
Extensions	Prefix	Suffix	Description	Special Characteristics
		HF	High Flow	High MFI grades for larger moulded parts
		SR	Scratch resistant	Improved scratch resistance
	S		Special formulation	Customer specific

Mineral – Mica Reinforced
MPP20 MPP40	20% Mica 40% Mica	Heat stabilised treated Mica reinforced grades with moderate mechanical properties. Excellent electrical and thermal properties. Offers warpage free molding of large parts.	Ignition plug housings, Automobile air control system dampers / doors. Other parts where warp free moulding is important

Flame Retardant ( Non Reinforced) Grades
PPFRV0	Meets UL94 V0 requirements		Easy moulding and fast cycles. Excellent sealing properties for batteries	Battery cases, Battery cover, Switch assembly. Capacitor housing, UPS parts
PPFRV2	Meeting UL94 V2 requirements		High flow for warpage and flow line free molding.
Extensions	Prefix	Suffix	Description	Special Characteristics
		FH	Halogen free system	Meets REACH / RoHs compliance
		T	Increased toughness	Improved impact
		MB	Concentrated compound	Can be let down in moulding to make FR parts
	S		Special formulation	Customer specific

Flame Retardant ( Reinforced) Grades
TPP10FR TPP20FR GPP20FR GPP30FR	10% Talc – UL94 V0 20% Talc – UL94 V0 20% GF – UL94 V0 30% GF – UL94 V0		Good mechanical and thermal properties, anti dripping, Wide range of colours. Stable compound – free from corrosion	Switch parts, Automotive fire alarm indicator, Roofing parts, Electrical parts, Capacitor parts
Extensions	Prefix	Suffix	Description	Special Characteristics
		T	Increased Toughness	Improved impact
		1	Meets UL94 V1 rating requirements	Longer burning than V0 but no drips
		2	Meets UL94 V2 rating requirements	Longer burning than V0 but with drips
		FH	Halogen free system	Meets REACH / RoHs compliance
	S		Special formulation	Customer specific

Speciality Grades – Opaque
TPP40H	Talc Reinforced		Opaque (no light leak) up to thickness 0.5mm. Available in various shades. Warp free / easy flow with moderate mechanical properties.	Speedometer inner housings, Lamp assemblies. Brilliance parts for textile machines
PP408	Combination Reinforcement
PP715	Combination Reinforcement
Extensions	Prefix	Suffix	Description	Special Characteristics
		HS	Heat stabilised	Enhanced stabilisation for high heat performance
		HF	High Flow	High MFI for large moulding parts
	S		Special formulation	Customer specific

Speciality Grades – High Impact Unfilled
PP280	Easy flow -mod. impact		High gloss, Excellent mechanical properties. Very high impact up to no break at 15J. Available in various colours. Extrusion grades are extra stabilised for long processing	Dash boards, Front bumpers, fuel lines, Air ducts Fan covers, Gills, Sanitary wares.
PP416	High impact
PP908	Eco friendly formulations
PP203	Low MFI extrusion- NO Break
Extensions	Prefix	Suffix	Description	Special Characteristics
		T	Increased Toughness	Improved impact
		HS	Heat stabilised	Enhanced stabilisation for high heat performance
	S		Special formulation	Customer specific

Speciality Grades – Reinforced
PP612	Low reinforcement Combination filler		Medium Flow, Easy paintable grade	Air cleaners, Air conditioner Ducts / Blower /parts, Dash boards, Front grills, Door panels, Washing machine parts, Refrigerator parts, Package trays, Scuff Plates. Speedometer housing, Cluster, Vacuum cleaner drums, Basket ball boards
PP240	20% reinforcement Combination filler		High flow, Impact and gloss.
PP620	20% reinforcement Combination filler		Deep colour with excellent surface finish
PP530	30% reinforcement Combination filler		High Jetness with excellent glossiness
PP30	30% reinforcement Combination filler		High flow, with fast solidification. Easy mould
PP630	30% reinforcement Combination filler		High Jetness; heat stabilized; high mechanical/thermal properties
PP40	40% reinforcement Combination filler		High mechanical and thermal properties
Extensions	Prefix	Suffix	Description	Special Characteristics
		HF	High Flow	High MFI for easy flow and fast moulding cycles
		EP	Easy paint	Better paint adhesion
		HS	Heat stabilised	High heat resistance for automotive inner parts
		T	Toughened	High mechanical and thermal properties
		HM	High Modulus	High stiffness with excellent surface finish
	S		Special formulation	Customer specific

In addition to above FPL have many other formulations for many end-use applications. FPL also has many Application Specific grades and alloys / blends for many Specific requirements. May be some of them may suit your requirements also. Call on us to know more about us and about our FORMPOLY^® product range.

FPL offers the end-user industry, the designer and the processor with a wide range of plastic compounds to meet every application.

FPL’s full range of service includes development assistance, custom formulations, product and application guidance.

PACKING

All FORMPOLY^® products are in pellet form and offered in standard 25 Kg and 500 Kg moisture proof bags. MOQ for Produced for stock grades are based on packing size mentioned here, and for produced against order depends on the colour, polymer and the same provided by your nearest supply chain executive.

PROCESSING

FORMPOLY^® grades are designed and manufactured carefully to achieve easy flow, permit thin section moulding , fast solidification and best release property in case of injection moulding and uniform flow with excellent dimension stability in case of extrusion. FPL grades are process stabilised for easy processing under wide temperature range.

More details of processing can be seen in compact disc provided for each grade. Ask for assistance to nearest technical services staff to establish the processing and in case of difficulties.

MATERIAL SAFETY DATA SHEET

MSDS for FORMPOLY^® polymer groups are available. Ask for a copy or can be located in compact disc of
FORMPOLY^® Product Data Sheet.

Reach @

-
+91-22650XXXXX, +91-9820XXXXXX

Phone	:	+91-44-2681 1236 / 1237
Fax	:	+91-44-2681 1275
E-Mail	:	formpoly@vsnl.com

Network
57-60, SIDCO Industrial Estate, Thirumazhisai, Chennai-600 124, INDIA.		144/1 Patilvasti, Jambulkar Nagar Hinjgwadi, Pune-411 057, INDIA.		Rao Market, Plot No. 5, 2nd Gali, Sarhaul Village, Sector 18, Gurgaon-122 001, INDIA.		No.67/49, 4th Cross, Begur Road, Bommanhalli, Bengaluru -560 068, INDIA.

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